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Self-lubricating guide roller
Description

GT35XZ Titanium Carbide Based chromium- Molybdenum -Steel Carbide Alloy Wear-Resistant Material

 Self-lubricating High-End High-Speed High-Precision Milling Guide Roller/Guild Wheel

 

Product transaction information:

Price: Quotation Based on Size

Stock Ability: 1000pcs;

Transportation: Air or Sea shipment;

Payment method: Shipment upon the receipt of payment;

MOQ: 5 kg

Lead Time for Customized Size: 15-30 days;

After-Sale Service: Replace the inferior parts unconditionally

 

Product core advantages:

1. Standardized production process and process design;

2. Comprehensive enterprise standards;

3. Independent research and development of high-purity raw materials;

4. core technology of formulating high-end material;

5. Provide wear solutions.

6.Independent research and development AI processing technology.

 

Basic product introduction:

High-Speed High-Precision Milling Guide Roller/Guild Wheel, which is made of GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant material,  is a self-lubricating, high-temperature resistant and wear-resistant high-end rolled steel guide. It is a metallurgical wire rod guide roller, which is the main consumption spare part in the high-speed wire rod finishing production process of the steel rolling mill in the steel field. It is also called the high-speed finishing rolling guide roller, also known as the finishing rolling guide roller and the guide roller. The roller guide wheel, the roller guide wheel and the titanium carbide roller ensure that the red steel smoothly enters the wheel groove. In the high-speed wire speed of 110 m / sec or more, the guide roller (guide wheel) speed of more than 50,000 rev / min, the surface temperature of 800-1100 ° C, can withstand certain physical impact and stress, requires high acceleration performance, The surface quality of steel has been greatly improved.

 

 Hunan WISE New Material Technology Co.,Ltd.

 

 

Features:

High-speed wire self-lubricating high-end rolled steel guide roller guide wheel, using GT35XZ titanium carbide TiC-based chromium-molybdenum steel bonded carbide hard wear-resistant material, high hardness, long service life, excellent wear resistance, good impact resistance, extremely low coefficient of friction and good self-lubricating properties as well as good resistance to oxidation, corrosion and high temperature have been accepted by the steel industry today.

 

1. The product has high wear resistance. The GT35XZ titanium carbide TiC-based chromium-molybdenum steel bonded carbide has a large amount of refractory metal carbide titanium carbide dispersed in the material, which has high hardness and greatly improves the wear resistance. When it comes into contact with red steel, due to the high speed and high temperature, the surface will produce white titanium oxide, which will lubricate the steel, reduce wear and reduce steel scratches, so it can greatly improve the surface quality of the steel, which is also the main reason for the high wear resistance and long service life of GT35XZ titanium carbide TiC-based chromium-molybdenum steel bonded carbide High-speed wire self-lubricating high-end rolled steel guide wheel.

 

2, GT35XZ TiC-based chromium-molybdenum steel-bonded hard alloy wear-resistant material has low density and low thermal expansion coefficient, both of which are close to steel.The bearing will not get stuck and has good bearing anti-seize ability when thermal shock. The guide roller is light in weight, less than half the weight of the tungsten carbide, so that the guide roller accelerates from standstill to 30,000 rpm without damaging the bearing.

 

3, GT35XZ TiC-based chromium-molybdenum steel-bonded hard alloy wear-resistant material grain microstructure is titanium carbide and chromium- molybdenum tool steel, good thermal fatigue resistance, low friction coefficient, good self-lubrication, less wearing part, which can greatly increase the output of high-speed wire.

 

4,  GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel has good compactness, good oxidation resistance, corrosion resistance, non-stick steel, and greatly improve the surface quality of steel.

 

5, high hardness, product hardness HRC68-72, good wear resistance. The service life is 8-10 times that of the high chromium cast steel and Cr12MoV material guide rolls, and the guide rolls can be reused after repair.

 

6, heat treatable, weldable, with a low heat treatment deformation rate.

 

7, with high modulus of elasticity and rigidity and excellent damping characteristics, can eliminate the vibration caused by itself and even the machine, is a good rigid seismic tools and parts.

 

8.GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel has remarkable anti-abrasive wear and anti-heat fatigue ability, and its service life is greatly improved compared with the conventional high-chromium cast steel guide roller guide wheel. The average service life of the roller reaches 80-100 hours. After the roller is repaired, the average life can be increased more and the effect is very remarkable. The service life of the guide rolls of high-chromium cast steel and Cr12MoV materials is generally 8-16 hours, after which severe wear grooves and fatigue cracks appear, and the deep grooves generated by the wear will cause sticking steel and stuck steel,

which will seriously affect The surface quality of the steel is thus scrapped.

 

9,  GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel can significantly improve the service life of the rolling mill guide roller, thereby reducing the guide roller handling loading and unloading costs, reducing the labor intensity of frequent replacement And the waste of rolling work time caused by the disassembly and handling of the guide roller, and can increase the amount of steel rolling, save a lot of high-quality steel, and also reduce the safety accident caused by the damage of the guide roller.

 

Technical Specification:

Grade

GT35XZ

Hardness

68-70HRC

Bending Strength

1800N/mm2

Density

6.50g/cm3

Impact Toughness

8.5 J/cm2

 

Product application range:

GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel, widely used in the steel field rolling mill high-speed wire finishing and steel export production process.

 

Product application case:

GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel, used in a steel group rolling mill high-speed wire production line, the company previously used Cr12MoV guide roller,they need replace only after 8 hours, severe wear grooves and fatigue cracks, bearing necrosis, and the guide roller needs to be replaced in each shift. After using our company's GT35XZ titanium carbide based chromium-molybdenum steel bonded carbide wear-resistant High-Speed High-Precision Milling Guild Wheel, it can be used for 72 hours, the service life is increased by 8 times, and previously one month needs to consume 2700 guide rollers, replacement bearings and labor replacement costs need about RMB270,000.00; now, after using our company's products, only need to consume 300 guide rollers a month, replacement costs, only need to consume RMB100,000.00, can save 1.7 million RMB annually of production cost, and the quality of steel is significantly improved.

 

Product Application Recommendations:

1. Matching of bearings: The choice of bearings is also very important for the guide rollers. The service life of the bearings affects the service life of the guide rollers. We recommend that customers use Swedish SKF bearings, German FAG bearings, for titanium carbide bases. The effect of the steel-bonded carbide wear-resistant composite guide roller is better.

 

2, the choice of lubricants: the use of better bearing lubricants grease, the impact on the service life of the guide roller is also very large, we recommend the following lubricants: special good special grease, Elf lubrication Oil, Lulu lubricants, Jianglu lubricants, Huirun lubricants. It is recommended to select these brands of lubricants to lubricate the bearings.

 Hunan WISE New Material Technology Co.,Ltd.

Enterprise Standards - Production Process and Product Quality Technical Standards:

 Hunan WISE New Material Technology Co.,Ltd.

Please visit our website for more information.

 

Contact Us

Mobile(Wechat) : 0086-177 0849 5155
Production:produce@langfengmaterials.com
Technical dept:technology@langfengmaterials.com
After-sale:after-sale@langfengmaterials.com
Marketing:sales@langfengmaterials.com
Telephone:0086-731-86880480
Fax:0086-731-86880490

 

 

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