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Economic Effect of Arc Spraying Mold

Author: langfeng Time: 2017-11-09

 

Economic Effect of Arc Spraying Mold

(1) arc spraying production process is simple. It is based on the prototype, the use of electric arc melting metal, compressed air to atomize the metal and spray the surface to form a mold cavity. This method is simpler than machining or electroforming, especially the mold cavity, which is complicated in shape and hard to be machined, has a more obvious effect.
(2) arc spraying mold making die short cycle. Conventional mold processing From casting (or forging), roughing, finishing, profiling, fitter to the mold finished product, you need a very long processing cycle, some of the complex shape of the cavity mold, the direct processing of forming more Difficulty, have to use mosaic mosaic structure, so that the mold design and manufacturing cycle corresponding lengthened. Arc spraying production of molds, as long as the sample can be produced in a very short period of time to meet the requirements of the mold. Production of a projection area of ​​1900mm × 1200mm, three-dimensional decorative surface patterns and plastic wood double bed head mold, only 1 week time. The same size of a mold, if the use of conventional methods of cast aluminum processing, produced more than 5 months to complete.
(3) arc spraying mold low cost. The main material used for the spray mold is a sprayed wire and a matrix filling material. Spinning amount is very small, only a thin layer, the proportion of mold costs little. The bedside mold, only spinning less than 20kg, the value of 500 yuan, the entire mold cost is 1200 yuan, while the conventional method used in the casting cost of nearly 7,000 yuan, the entire mold cost nearly 15,000 yuan.
Arc spray molding is a typical rapid prototyping technology, it is a molding process has a simple, short production cycle, mold low cost and other notable features, especially for small batch, multi-species production and use, especially in the current market competition The arc spray molding technology provides a brand new molding method and shortcut for product replacement. This technology will be more and more people's attention and application.
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